Sully AR15 Ejector Tool

The Sully AR15 Ejector Tool is designed to be used for installation and removal of the ejector on AR15 bolt assemblies. The Sully AR15 Ejector Tool can also be used for installation of the extractor pin as well.

Directions and Tools for removal of the AR15 Ejector:

Tools: Sully AR15 Ejector Tool, Kroil creeping oil, small ballpein hammer, 1/16” Pin Punch.

1. Locate the roll pin that is just behind the AR15 bolt lugs. Apply a few drops of Kroil to the roll pin on both ends, letting it soak through the roll pin.
2. If you look at the Sully Ejector Tool, there are two holes in the tool body that will allow you to drive the roll pin through either hole. You will also see a rectangular slot the shape of a bolt lug, that is machined into the body of the tool and centered to align with the middle of the two roll pin holes. Place the AR15 bolt into the Sully Ejector Tool, so that the roll pin is aligned vertically over one of the holes in the tool body, and at the same time insert a bolt lug into the rectangular slot.
3. Make sure the bolts lug is inserted into the pocket of the tool, and that the roll pin is properly aligned with the holes in the tool body. Gently with a light touch, rotate the threaded bolt inward until it makes light contact with the ejector. Once you make contact with the ejector, rotate the threaded bolt only one more turn so the ejector is compressed just slightly rearward to take the spring pressure off of it. Note: Do not screw the threaded bolt all the way into the bolt, fully compressing the ejector into the bolt body, as you will possibly cause it to bind up, as mentioned above you only have to compress the ejector one rotation of which is just enough to take the spring pressure off the ejector so you can remove the roll pin.
4. With the bolt locked into the tool, and the ejector compressed just slightly enough to take a little spring pressure off of it, use a 1/16” pin punch to carefully tap out the roll pin with a taps from the hammer onto the pin punch.
5. Once the roll pin is removed, carefully and slowly unscrew the threaded bolt of the tool, until the ejector pin and ejector spring comes loose. Lift the bolt out of the tool, and remove the ejector and ejector spring.

Ejector Installation Directions & Tools Needed:

Tools Needed: Sully Ejector Tool, Ballpein Hammer, Gun Oil, 1/16” Pin punch, 3/32” Roll Pin Punch.

1. Install the ejector spring into the bolt. Insert the ejector into the bolt, making sure that the roll pin cut relief cut on the ejector goes into the hole first towards the back of the bolt, and make the relief cut face the center of the bolt (Facing the firing pin).
2. Insert the bolt into the Sully Ejector Tool. Make sure that you align the bolt so that a bolt lug locks into the relief cut slot on the ejector tool body and the roll pin hole on the bolt is in alignment with the roll pin hole on the tool body.
3. Slowly and carefully tighten the threaded bolt, just enough so that the ejector is compressed just below the front of the bolt lugs, and the relief cut on the ejector aligns with the roll pin hole in the bolt. If it appears to be visually aligned, confirm for proper alignment by gently inserting a 1/16” pin punch through the roll pin / bolt assembly.
4. If you can insert a 1/16” pin punch and confirm that the ejector is properly aligned with the roll pin hole in the bolt, then you are ready to insert the roll pin.
5. To install the roll pin, lubricate the roll pin hole with a gun oil. Tap the 1/16” roll pin into the hole using a 3/32” roll pin punch and small ballpein hammer. Tap the roll pin inwards until it goes flush with the exterior of the bolt body.